Single Track PCB Sorting Buffer Machine with 20 pcs Max Buffering Capacity and Switchable Conveying Direction

Single-rail PCB Sorting and Buffering Machine - Multi-mode Temporary Storage Equipment

I. Product Overview

The single-rail PCB sorting and buffering machine is specifically designed for use in automated electronic production lines. Its compact single-rail design integrates multiple functions, including temporary storage of PCBs, sorting of good and defective products, and direct conveying. The equipment features industry-standard and mature electronic control configurations, ensuring stable operation and compatibility with various conventional production lines. Additional practical features include adjustable lifting and dual-discharge logic, resolving common production challenges such as inconsistent processing speeds between upstream and downstream processes, mixed storage of PCBs after inspection, and poor compatibility with thin and thick PCBs. Its wide width adaptability allows for compatibility with large-size PCBs, making it suitable for various production line scenarios, including electronic surface mount testing and semiconductor component processing.

II. Equipment Parameters
Model: OK-HCJ-460
Overall Dimensions (L×W×H): 600×1080×1600mm
Standard Conveyor Table Height: 900±30mm
Compatible Circuit Board Size: Width: 50-460mm, maximum 450mm
Power Supply: 220V / 0.35KW
Conveyor Direction: Freely switchable left and right
Maximum Storage Capacity per Load: 20 pieces
Standard Working Air Pressure: 4-6 bar
Total Weight: 200kg
Conveyor Track Structure: Monorail

III. Equipment Features

1. Universal Standard Configuration | Universal Basic Configuration for Assembly Lines

The entire machine adopts a sheet metal aluminum alloy enclosed frame, ensuring a robust structure and resistance to deformation during long-term workshop operation; it is equipped with an industrial programmable control system, resulting in a low failure rate during extended continuous operation; it features a touch-screen display that automatically identifies equipment malfunctions, with pop-up windows and dual audible and visual alerts for simple daily maintenance; it has reserved universal equipment docking ports for seamless connection to various upstream and downstream automated equipment, offering wide adaptability.

Core Advantages | Differentiating from Ordinary Simple Buffer Equipment

1. Multiple Modes: Supports three operating modes: separate conveying of good products, centralized storage of defective products, and direct flow of circuit boards. One machine meets the needs of multiple processes.

2. Supports two output sorting logics: freely switchable between FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) to match different factory flow control standards.

3. Buffer lifting stroke can be customized according to the actual thickness of the circuit boards. Thin and thick circuit boards can be stored stably without compression.

4. Hand-cranked screw-type balanced width adjustment structure: smooth and stable adjustment, quickly adapting to circuit boards of different widths, saving time and effort in debugging.

5. Single-rail compact design: adaptable to compact workshop layouts, compatible with boards up to 460mm wide, covering the processing needs of large-size circuit boards.

IV. Application Scenarios

1. Electronic Surface Mount Production Line Process Buffer: Placed at the rear of the surface mount and high-temperature soldering equipment, it temporarily stores processed circuit boards, adjusts the processing speed of the preceding and following equipment, reduces production line waiting time and ensures uninterrupted production line operation.

2. Circuit Board Inspection and Sorting: Used in conjunction with printing inspection and optical appearance inspection equipment, it receives feedback signals from the equipment and automatically distinguishes and stores qualified and defective boards, avoiding mixing of good and bad boards and simplifying the rework process for defective products.

3. Semiconductor Component Processing Transfer: Used for material transfer between chip photolithography, etching, and packaging processes, temporarily storing precision workpieces such as wafers and chips, connecting various processing steps, and ensuring smooth flow of the semiconductor production line.