SMT Single-Rail Suction Conveyor with Bidirectional Adjustable Conveying Dual-Mode Feeding and PLC Intelligent Control

SMT Conveyor

I. Equipment Specifications
OK-XS-250 Model
PCB Width: 50-250mm | PCB Length: 350mm
Materials Frame Size: 355*320*563mm | Overall Machine Size: 1650*820*1300mm
XS-330 Model
PCB Width: 50-330mm | PCB Length: 450mm
Materials Frame Size: 460*400*563mm | Overall Machine Size: 1850*850*1300mm
XS-390 Model
PCB Width: 50-390mm | PCB Length: 500mm
Materials Frame Size: 355*320*563mm | Overall Machine Size: 1650*820*1300mm Frame size: 535*460*570mm | Overall machine size: 2200*955*1300mm XS-460 model
PCB board width: 50-460mm | PCB maximum length: 530mm
Frame size: 535*530*570mm | Overall machine size: 2200*955*1300mm

II. Basic Equipment Parameters
Equipment model: XS-250
Overall machine dimensions: 1650*850*1300mm
Conveying height: 900±30mm
Compatible frame size: 355*320*563mm
Applicable PCB width: 50-250mm Maximum length 350mm
Power supply parameters: 220V / 0.35KW
Conveying direction: Adjustable left and right bidirectionally
Frame changing time: Approximately 20 seconds
Frame configuration: 1 working frame + 1 waiting frame
Working air pressure: 4-6 bar
Machine weight: 280kg
Rail structure: Monorail conveyor
Positioning method: Front-end fixed positioning

III. Equipment Features

1. The entire machine adopts a closed sheet metal + aluminum alloy combined structure, making the machine sturdy and durable, with comprehensive safety protection, ensuring safer long-term operation in the workshop.

2. Dual-mode feeding design: Anti-static frame feeding + vacuum suction board feeding, suitable for both double-sided circuit boards and bare boards, offering greater versatility.

3. The suction nozzle supports universal flexible adjustment, allowing free adjustment of the suction point according to different circuit board shapes, adapting to various board specifications.

4. High-definition touch screen control with automatic fault detection and prompts, simple and intuitive operation, allowing beginners to quickly learn without complex training.

5. Three-point pneumatic clamping and positioning structure firmly locks the material frame in place, ensuring more precise and stable feeding and conveying.

6. Top-opening protective cover facilitates convenient and quick inspection and routine maintenance of internal components, reducing later maintenance costs.

7. Equipped with dual audible and visual alarms + screen pop-up reminders, providing immediate warnings of equipment malfunctions and timely troubleshooting to minimize downtime losses.

8. Equipped with a PLC intelligent control system, ensuring stable and consistent operation, reducing the likelihood of failure during long-term mass production.

9. Standard universal communication interface allows seamless integration with various production equipment in the SMT front and rear ends, ensuring smooth production line connections.

10. Built-in pusher buffer protection structure effectively prevents circuit board breakage during pushing, significantly reducing production consumable waste.

IV. Application Scenarios
1. SMT Placement Production Line: Installed before the solder paste printer, it automatically feeds circuit boards and smoothly conveys them to the placement machine for component placement and soldering, achieving automated and uninterrupted production.

2. DIP Component Assembly Line: Located upstream of the component assembly process, this line automatically feeds finished circuit boards and connects to wave soldering and other welding equipment, enhancing the overall automation level of the assembly line.

3. Supporting Various Testing/Back-End Processes: This line can be automatically fed upstream of testing, inspection, and packaging equipment, and is compatible with in-circuit testers, functional testers, and other equipment for coordinated operation.