SMT Horizontal Vacuum Pickup and Receiving Machine, Automatic PCB Stacking and Receiving Equipment

SMT Vacuum Pickup and Receiving Machine - Automatic PCB Stacking and Receiving Equipment

I. Product Introduction

The SMT vacuum pickup and receiving machine is a dedicated receiving equipment for the back end of a surface mount technology (SMT) production line. It uses a vacuum negative pressure adsorption structure to pick up bare PCB circuit boards and, in conjunction with a translation mechanism, stacks the boards in an orderly manner. The equipment is available in three body sizes to accommodate various PCB sizes. It can replace manual labor in board stacking, improving problems such as scratches on thin boards, slow manual receiving speed, and mismatches in production line processes. It is suitable for use in conjunction with automated SMT production lines.

II. Equipment Parameters

1. Model OK-XBJ-460S
Equipment Model: OK-XBJ-460S
Overall Dimensions (L×W×H): 600×1280×1500mm
Conveying Height: 900±30mm
Compatible PCB Boards: Width 50-460mm, Maximum Length 400mm
Power Supply: 220V/0.35KW
Conveying Direction: Left and right bidirectional selectable
Working Air Pressure: 4-6bar
Weight: 150kg
Rail Type: Single rail
Core Function: Vacuum suction and stacking of PCB boards

2. Model OK-XBJ-800S
Equipment Model: OK-XBJ-800S
Overall Dimensions (L×W×H): 800×1280×1500mm
Conveying Height: 900±30mm
Compatible PCB Boards: Width 50-460mm, Maximum Length 600mm
Power Supply: 220V/0.35KW
Conveying Direction: Left and right bidirectional selectable
Working Air Pressure: 4-6bar
Weight: 165kg
Rail Type: Single rail
Core Function: Vacuum suction and stacking of PCB boards

3. Model OK-XBJ-1000S
Equipment Model: OK-XBJ-1000S
Overall Dimensions (L×W×H): 1100×1280×1500mm
Conveying Height: 900±30mm
Compatible PCB Boards: Width 50-460mm, Maximum Length 1000mm
Power Supply: 220V/0.35KW
Conveying Direction: Left and right bidirectional selectable
Working Air Pressure: 4-6bar
Weight: 180kg
Rail Type: Single rail
Core Function: Vacuum suction and stacking of PCB boards

III. Equipment Features

1. **Vacuum Negative Pressure Board Picking:** Reduces Thin Board Loss
Utilizing a vacuum adsorption picking structure, there is no hard-grip contact. When picking up ultra-thin PCBs and precision circuit boards, scratches and deformation are less likely to occur, reducing board loss. Suitable for high-precision electronic board processing.

2. **PLC with Touchscreen Integrated Control:** Convenient Daily Maintenance
Equipped with a stable PLC control system and a high-definition touchscreen display, with a built-in fault self-diagnosis program, the system simultaneously issues audible and visual alarms and on-screen prompts when equipment malfunctions, clearly displaying the fault location and shortening downtime for troubleshooting.

3. **Hand-Crank Adjustable Track for Various Board Sizes:** Equipped with a hand-cranked screw width adjustment component, the track width can be flexibly fine-tuned to accommodate various PCBs with widths ranging from 50-460mm. The equipment supports bidirectional conveying switching, adapting to various workshop production line layouts.

4. Sheet metal and aluminum alloy enclosed frame for stable operation and long service life: The entire machine adopts a combined sheet metal and aluminum alloy enclosed frame, reducing the entry of workshop dust into the internal transmission and electrical components, lowering the probability of failure, providing excellent workshop protection, and extending the equipment's service life.

5. Standard SMEMA communication port for production line联动 (linked operation): Equipped with an industry-standard SMEMA communication interface, it can connect to upstream and downstream equipment such as AOI, SPI, reflow soldering, and pick-and-place machines, enabling linked material handling across the entire production line and reducing manual intervention.

6. Multiple sizes available to suit different production needs: Available in 460/800/1000mm body sizes, accommodating PCBs of 400/600/1000mm length respectively, suitable for small to medium-sized production lines as well as large-size circuit board processing lines, offering flexible selection.

IV. Application Scenarios

1. SMT Placement Line Back-End Station: Installed after testing equipment and reflow soldering, it automatically stacks bare PCBs in sync with the production line, coordinating the processing speeds of upstream and downstream processes and alleviating equipment waiting times and manual material handling issues.

2. Precision Circuit Board Processing Workshop: For ultra-thin, high-precision bare PCBs, it uses vacuum adsorption to reduce the probability of board scratches, meeting the needs of high-quality electronic product processing and production.

3. Automated Mass Production Electronics Production Line: Utilizing SMEMA's online functionality to connect to the entire automated line, it enables unattended board stacking operations, suitable for large-scale electronic manufacturing plants.