SMT Dual-Rail PCB Online Sorting Machine, Circuit Board Sorting Equipment

SMT Dual-Track PCB Online Sorting Machine - Circuit Board Sorting Equipment

I. Product Overview

The SMT dual-track PCB online sorting machine is used for the automatic online sorting and distribution of circuit boards in SMT production lines. It features dual-track independent servo drives, with each conveyor track having its speed and start/stop settings independently, without interference. The flexible conveyor design effectively protects thin and flexible boards, preventing surface scratches and edge damage.

The machine is highly compatible with standard SMT production lines and can directly interface with AOI, printers, pick-and-place machines, and board loading/unloading machines. Its modular design minimizes space occupation and supports non-standard customized widths and lengths. It comes with a simple control system with automatic alarms for malfunctions, facilitating production line maintenance, reducing the inefficiency and board contamination issues associated with manual sorting, and improving the overall automation level of the SMT production line.

II. Core Features

1. Dual-track independent control: two tracks can be started, stopped, and speed adjusted independently without interference, resulting in higher sorting efficiency.

2. Flexible conveyor structure: reduces board edge scratches and bumps, preventing deformation and damage to thin PCBs.

3. Quick integration with printing presses, AOI, pick-and-place machines, and other SMT pre- and post-processing steps without significant line modifications.

4. Modular design: compact footprint, supports non-standard size adjustments to suit production line space.

5. Simple human-machine interface with fault alarm prompts, reducing the learning curve for operators.

III. Product Parameters

Applicable Board Materials: FR4, aluminum substrate, flexible FPC circuit boards
Board Thickness Range: 0.3mm～3.0mm
Conveying Speed: 0.2～12m/min, dual-track independent adjustment
Conveying Height: 900±20mm (standard SMT production line height)
Track Width: 50～450mm, adjustable
Drive Method: Servo motor drive
Power Supply: AC220V 50Hz Overall Material: Carbon steel frame with powder coating, aluminum alloy rails

IV. Application Scenarios

Mainly used in SMT assembly lines for automatic sorting of good and defective PCBs after AOI inspection and optical inspection processes.

Suitable for consumer electronics, new energy control boards, LED circuit boards, and industrial control motherboard production workshops, providing online automatic sorting to replace manual board picking and reduce board surface contamination caused by human contact.